Page 19 - Foundryman - TP - Hindi
P. 19

53.Prepare a loam sand mould for  Slush casting process, continuous
                                                   pan shape casting. (10 hrs)   casting process, permanent mould
                                                                                 casting process; Nishiyama process
                                                                                 (by using ferrosilicon powder)
                                                                                 common casting defects appearance-
                                                                                 causes and remedies- salvaging of
                                                                                 casting. (06 hrs.)

                                                54. Prepare a pit mould on foundry  Slush casting process, continuous
                                                   floor. (05 hrs)               casting process, permanent mould
                                                55. Prepare a mould with pattern  casting process; Nishiyama process
                                                   having cover core print, assemble  (by using ferrosilicon powder)
                                                   cover core in mould and cast by  common casting defects appearance-
                                                   cast iron. (10 hrs)           causes and remedies- salvaging of
                                                                                 casting. (06 hrs.)
                                                56. Find out all defects. (02 hrs)
                                                57.Prepare simple CO2 mould.(07  Fettling of casting knock out and
                                                  hrs)                           removal and removal of casting from
                                                58. Prepare simple CO2 core. (08 hrs)  mould removal of gates & risers; Fins
                                                59.Assemble in CO2 mould core.(05  & unwanted projection – surface
                                                                                 cleaning trimming and finishing.
                                                  hrs)
                                                                                 Inspection of casting – destructive
                                                60.Make a casting by C.I. (02 hrs)  method – non-destructive materials
                                                61. Fettle the casting. (02 hrs)  used in foundry and their grades as
                                                62.List out casting defects. (01 hrs)  per I.S. (04 hrs.)

                                                63. Prepare mould for setting    Binders - Common binders used in
                                                   “Balancing core” and set balanced  foundry and their application and their
                                                   core in mould with the help of  grades as per I.S. Common “Facing
                                                   chaplets. (18 hrs)            Materials” used in foundry and their
                                                64. Make an aluminium casting using  application and their grades as per I.S.
                                                   pit furnace. (03 hrs)         Casting design functional design,
                                                                                 simplification of foundry practice.
                                                65.Fettle the casting. (02 hrs)
                                                                                 Metallurgical design, economic
                                                                                 consideration. (04 hrs.)

             Professional  Make a casting,      66. Prepare a mould for setting  Common “Fluxes” used in foundry
                                                “Hanging core and set hanging core  and their application.
             Skill 50Hrs;  fettle the casting &   in mould with the help of chaplets”.  Specification
                         calculation     yield
             Professional  percentage. (NOS:ISC/  (15 hrs)                       (04 hrs.)
             Knowledge   N9463)                 67. Make a casting. (05 hrs)
             08 Hrs
                                                68.Fettle the casting.(03 hrs)
                                                69. Find out yield percentage. (02 hrs)



                                                70. Prepare a mould using chills,  Function of chills, densers. Different
                                                  densers. (20 hrs)              between ferrous &non-ferrous metals.
                                                71. Make a casting. (04 hrs)     Physical & mechanical properties of
                                                                                 metals. (04 hrs.)
                                                72. Show a video chart of ferrous &
                                                  non-ferrous metals. (01 hr)


             Professional  Prepare complete core 73. Prepare core halves. (15 hrs)  Classification of iron ores & its
             Skill 25Hrs;  by joining half cores.  74. Bake the core halves. (05 hrs)  treatments. (04 hrs.)
             Professional  (NOS:ISC/N9464)      75. Join the core halves by different
             Knowledge                            methods. (05 hrs)
             04 Hrs



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