Page 13 - Sheet Metal Worker -TT- TELUGU
P. 13

SYLLABUS

              Duration   Reference Learning              Professional Skills             Professional Knowledge
                              Outcome                     (Trade Practical)                   (Trade Theory)
                                                        with Indicative hours

             Professional Select sheet of required 1 Induction of training Familiarisation  General discipline in the institute
             Skill 63 Hrs; type, thickness (gauge)  with the Institute, Importance of trade  Elementary of First aid Importance of
                         and size and mark it with  in Training Machines used in the  the sheet metal work in the Industry.
             Professional  scriber, square, divider,  trade. (10 hrs)
             Knowledge   steel rule etc., according                              General safety precautions
             10 Hrs                            2 Induction to safety devices used in  Safety precaution in sheet metal work.
                         to drawing or sample    shop floor. (10 hrs)            (03 hrs)
                         following     safety
                         precautions.
                                               3 Identification of  Tools and Metals and Non-Metals and their
                         (Mapped        NOS:     Equipments Induction and use of Characteristics, Types, Sizes and uses
                         NOS:CSC/N0301)          marking tools. (08 hrs)         of Sheet Metals as per BIS. Use of
                                               4 Practice in Reading, Steel Rule, reference table.
                                                 Scribing of straight lines, Bisecting Raw material information: CRCA,
                                                 of straight lines (on the sheet metal) HRCA & MS Material  Terms &
                                                 using marking tools. (15 hrs)   definitions in sheet metal work. (04 hrs)

                                               5 Mark and cut through the straight  Marking and laying out tools and
                                                 lines Planishing of Sheet Metal. (06  accessories
                                                 hrs)                            Measuring Tools : steel Rule, calipers,
                                               6 Practice in drawing simple      try square, L square, Micrometer,
                                                 Geometrical shapes. (08 hrs)    Vernier caliper, Vernier height gauge,
                                               7 Practice in marking and cutting of  Combination set, screw pitch gauge,
                                                 sheets to various angles. (06 hrs)  radius gauge, SWG, Bevel Protractor
                                                                                 etc. Marking  Tools: Scratch AWL,
                                                                                 divider, Trammel point, punches etc.
                                                                                 Cutting tools: Snips, shears, hacksaw,
                                                                                 chisel, cutting plier, files, drills, tap &
                                                                                 die sets etc. (03 hrs)

             Professional Shears or bends the  8 Practice on cutting with different Hand tools: mallets, hammer, sheet
             Skill 20 Hrs; sheet    wherever     types of snips. (10 hrs)        metal hammers, groovers, riveting
                        necessary by machine or 9 Tin snips (Straight cut, Right cut and tools, screw drivers, wrench and
             Professional  hand        shear.
             Knowledge  (Mapped                  Left cut) cutting off inside and outside spanners etc. Holding tools &
             04 Hrs                              curve, cutting off notches and cutting accessories: vices, C clamps, stakes,
                                                                                 stakes holder, hollow mandrel, wooden
                        NOS: NOS:CSC/N0301)      off profiles. (10 hrs)
                                                                                 former, Jigs & fixtures, soldering bits
                                                                                 etc. (04 hrs)
             Professional  Form sheet metal to 10 Practice on Sheet Metal seams.  Sheet Metal Folded Joints: Description
             Skill 111  required shape and size   "Grooved seam, Locked Grooved  of Sheet Metal Seam, Grooved seam,
             Hrs;       by bending, seaming,      seam, Pane down seam, Bottom   Locked Grooved seam, Paned down
                        forming, riveting etc.,   lock seam or Corner Fold       seam, Knocked up seam inside and
             Professional  using mallets, hammers,                               outside, capstrip seam, pitsburg seam
             Knowledge  formers, sets, stakes,    (Knocked-up seam), Corner Clip  etc. (03 hrs)
             21Hrs                                Lock, Double Bottom Lock, Clip
                        etc., or by various       Lock (Cap Lock), snap Joint etc.
                        operations such as        (Folded Joints) and hemming
                        shearing,    bending,     practice. (15 hrs)
                        beading, channelling,
                        circle cutting.         11 Forming rectangular shapes   Folding and joining allowances, edge
                                                   using stakes. (06 hrs)       stiffing, wiring allowances and false
                        (Mapped         NOS:                                    wiring, types of notches in sheet metal.
                        NOS:CSC/N0301)          12 Forming Cylindrical job using
                                                   various stakes such as Hollow  (03 hrs)
                                                   Mandrel, Hatchet Stake;  Tin
                                                   Man's' Anvil stake etc. (10 hrs)


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