Page 19 - Welder - TP - Kannada

SYLLABUS

Duration Ref. Learning Process Professional Skills Professional Knowledge
Outcome Code (Trade Practical)with (Trade Theory)
Indicative hours
Set the gas welding plant 1 Demonstration of Machinery - Importance of Trade
and join MS sheet in different used in the trade Training
position [Different position:1F, 2 Identification to safety - General discipline in the
2F, 3F, 1G, 2G, 3G] equipment and their use etc. Institute
Set the SMA W 3 Hack sawing, filing square to - Elementary First Aid
machine and perform different dimensions
type of joints on MS in different - Importance of welding in
position observing standard 4 Marking out on MS plate and industry
procedure [different types punching - Safety precautions in
of joints- Fillet (T-joint, lap & Shielded Metal Arc
Corner), Butt (Square & V); Welding, and Oxy -
different position - 1F, 2F, Acetylene Welding and
3F,4F, 1G, 2G, 3G, 4G] Cutting.
Set the gas welding plant 5 Setting of oxy-acetylene - Introduction and definition
welding equipment, Lighting of welding.
OAW-01
and setting of flame. - Arc and Gas Welding
6 Perform fusion run without filler Equipments, tools and
rod on MS sheet 2mm thick in accessories.
flat position. - Various Welding Pro-
SMAW-01
7 Setting up of Arc welding cesses and its ap-
machine & accessories and plications.
striking an arc. - Arc and Gas Welding
8 Deposit straight line bead on terms and definitions.
MS plate in flat position.
and join MS sheet in 9 Depositing bead with filler rod - Different process of metal
different position following OAW-02 on M.S. sheet 2 mm thick in flat joining methods: Bolting,
safety precautions. [Different position. riveting, soldering, brazing,
position: - 1F, 2F, 3F, 1G, 2G, seaming etc.
3G.] OAW-03 10 Edge joint on MS sheet 2 mm - Types of welding joints
Set the SMAW machine and thick in flat position without filler and its applications. Edge
rod. preparation and fit up for
different thickness.
- Surface Cleaning
perform different type of joints SMAW-02 11 Straight line beads on M.S. - Basic electricity applicable
on MS in different position plate 10 mm thick in flat to arc welding and related
observing standard procedure. position. electrical terms &defini-
[different types of joints- Fillet tions.
( T-joint, lap & Corner), Butt SMAW-03 - Heat and temperature and
(Square & V); different position 12 Weaved bead on M. S plate its terms related to welding
- 1F, 2F, 3F,4F, 1G, 2G, 3G, 10mm thick in flat position. - Principle of arc welding.
4G] And characteristics of arc.
Set the oxy- acetylene cutting
- Common gases used for
plant and perform different OAGC-01 13 Setting up of oxy-acetylene and welding & cutting, flame
cutting operations on MS plate. make straight cuts (freehand) temperatures and uses.
[Different cutting operation - 14 Perform marking and straight - Types of oxy-acetylene
Straight, Bevel, circular] OAGC-02 line cutting of MS plate 10 mm flames and uses.
Set the gas welding plant thick by gas. Accuracy within - Oxy-Acetylene Cutting
and join MS sheet in different ±2mm. Equipment principle, pa-
position following OAGC-03 15 Beveling of MS plates 10 rameters and application.
mm thick, cutting regular
geometrical shapes and
irregular shapes, cutting
chamfers by gas cutting.

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