Page 12 - MMV 1st Year - TT - Telugu
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SYLLABUS FOR MECHANIC MOTOR VEHICLE

                         Reference            Professional Skills
          Duration        Learning             (Trade Practical)                 Professional Knowledge
                          Outcome           With Indicative Hours                    (Trade Theory)

        Professional  Check & perform   1 Familiarisation    with    Admission & introduction to the trade
        Skill  115   Measuring      &      institute, Job opportunities  Introduction to the Course duration, course
        Hrs;         marking by using      in the automobile sector,  content, study of the syllabus. General rule
                     various Measuring     Machinery used in Trade.
        Professional  & Marking tools      Types of work done by the  pertaining to the Institute, facilities available-
        Knowledge    (Vernier Calipers,    students in the shop floor.  Hostel, Recreation, Medical and Library
        30 Hrs                                                       working hours and time table
                     Micrometer ,          (10 Hrs)
                     Telescope gauges,  2 Importance of maintenance  Occupational Safety & Health
                     Dial bore gauges,     and cleanliness of        Importance of Safety and general Precautions
                     Dial indicators,      Workshop. (10 Hrs)        to be observed in the shop. Basic first aid,
                     straightedge, feeler                            safety signs - for Danger, Warning, caution &
                     gauge, thread pitch  3 Practice operation of    personal safety message. Safe handling of
                     gauge, vacuum         different    workshop     Fuel Spillage, Fire extinguishers used for
                     gauge,       tire     equipment. (05 Hrs)       different types of fire. Safe disposal of toxic
                     pressure gauge.)   4 Demonstrate Energy         dust, safe handling and Periodic testing of
                     following safety      saving Tips of ITI electricity  lifting equipment, Authorization of Moving
                     precautions
                                           Usage. (05 Hrs)           &road testing vehicles. Electrical safety tips.
                                                                     Introduction to road safety and
                                                                     Automotive emissions.(08 hrs)

                                        5 Practice using all marking Hand & Power Tools:
                                           aids, like steel rule with  Marking scheme, Marking material-chalk,
                                           spring callipers, dividers,  Prussian blue. Cleaning tools- Scraper, wire
                                           scriber, punches, Chisel  brush, Emery paper, Description, care and use
                                           etc.(15 Hrs)
                                                                    of Surface plates, steel rule, measuring tape,
                                        6 Layout a work piece- for line, try square. Callipers-inside and outside.
                                           circle, arcs and circles. Dividers, surface gauges, scriber, punches-prick
                                           (5 Hrs)                  punch, centre punch, pin punch, hollow punch,
                                                                    number and letter punch. Chisel-flat, cross-cut.
                                        7 Practice to remove wheel lug
                                           nuts with use of an air impact  Hammer- ball pein, lump, mallet. Screw drivers-
                                           wrench.(15 Hrs)          blade screwdriver, Phillips screw driver, Ratchet
                                                                    screwdriver. Allen key, bench vice & C-clamps,
                                        8 Practice on General Spanners- ring spanner, open end spanner &
                                           workshop tools & power the combination spanner, universal adjustable
                                           tools. (10 Hrs)          open end spanner. Sockets & accessories,
                                                                    Pliers - Combination pliers, multi grip, long nose,
                                                                    flat-nose, Nippers or pincer pliers, Side cutters,
                                                                    Tin snips, Circlips pliers, external circlips pliers.
                                                                    Air impact wrench, air ratchet, wrenches- Torque
                                                                    wrenches, pipe wrenches, car jet washers Pipe
                                                                    flaring & cutting tool, pullers-Gear and bearing.
                                                                    (10 hrs)

                                        9 Carryout Measuring practice Systems of measurement, Description, care &
                                           on Cam height, Camshaft use of - Micrometers- Outside and depth
                                           Journal dia, crankshaft micrometer, Micrometer adjustments, Vernier
                                           journal dia, Valve stem dia, callipers, Telescope gauges, Dial bore gauges,
                                           piston diameter, and piston Dial indicators, straightedge, feeler gauge,
                                           pin dia with outside thread pitch gauge, vacuum gauge, tire pressure
                                           Micrometers. (5 Hrs)     gauge. (12 hrs)
                                        10 Carryout Measuring practice
                                           on the height of the rotor of
                                           an oil pump from the surface

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