Page 15 - Welder -TT - Malayalam

SYLLABUS

Duration Ref. Learning Process Professional Skills Professional Knowledge
Outcome Code (Trade Practical) (Trade Theory)
with Indicative hours

Professional Set the gas welding plant and 1 Demonstration of Machinery - Importance of Trade
join MS sheet in different used in the trade Training
Skill 47Hrs; position [Different 2 Identification to safety - General discipline in the
Professional position:1F, 2F, 3F, 1G, 2G, equipment and their use etc. Institute
3G]
Knowledge Set the SMAW 3 Hack sawing, filing square - Elementary First Aid
to dimensions
11Hrs machine and perform 4 Marking out on MS plate and - Importance of welding in
different type of joints on MS industry
in different position observing punching - Safety precautions in
standard procedure [different Shielded Metal Arc
types of joints- Fillet (T-joint, Welding, and Oxy -
lap & Corner), Butt (Square & Acetylene Welding and
V); different position - 1F, 2F, Cutting.
3F,4F, 1G, 2G, 3G, 4G] 5 Setting of oxy-acetylene - Introduction and definition
welding equipment, Lighting of welding.
OAW-01
and setting of flame. - Arc and Gas Welding
6 Perform fusion run without Equipments, tools and
filler rod on MS sheet 2mm accessories.
thick in flat position. - Various Welding
SMAW-01
7 Setting up of Arc welding Processes and its
machine & accessories and applications.
striking an arc. - Arc and Gas Welding
8 Deposit straight line bead on terms and definitions.
MS plate in flat position.

Professional Set the gas welding plant and 9 Depositing bead with filler rod - Different process of metal
join MS sheet in different OAW-02 on M.S. sheet 2 mm thick in flat joining methods: Bolting,
Skill 21Hrs; position following safety position. riveting, soldering, brazing,
Professional precautions. [Different seaming etc.
position: - 1F, 2F, 3F, 1G, 2G, OAW-03 - Types of welding joints
Knowledge 3G.] 10 Edge joint on MS sheet 2 mm and its applications. Edge
thick in flat position without filler
05Hrs rod. preparation and fit up for
different thickness.
- Surface Cleaning

Professional Set the SMAW machine and SMAW-02 11 Straight line beads on M.S. - Basic electricity applicable
perform different type of joints plate 10 mm thick in flat to arc welding and related
Skill 23Hrs; on MS in different position position. electrical terms &defini-
Professional observing standard tions.
procedure. [different types of SMAW-03 - Heat and temperature and
Knowledge joints- Fillet ( T-joint, lap & 12 Weaved bead on M. S plate its terms related to weld-
Corner), Butt (Square & V); 10mm thick in flat position.
05Hrs ing
different position - 1F, 2F,
3F,4F, 1G, 2G, 3G, 4G] - Principle of arc welding.
And characteristics of arc.

Professional Set the oxy- acetylene cutting OAGC-01 13 Setting up of oxy-acetylene and - Common gases used for
plant and perform different make straight cuts (freehand) welding & cutting, flame
Skill cutting operations on MS OAGC-02 14 Perform marking and straight temperatures and uses.
23Hrs; plate. [Different cutting line cutting of MS plate 10 mm - Types of oxy-acetylene
operation - Straight, Bevel, thick by gas. Accuracy within flames and uses.
Professional circular] ±2mm. - Oxy-Acetylene Cutting
Knowledge OAGC-03 15 Beveling of MS plates 10 mm Equipment principle, pa-
thick, cutting regular rameters and application.
05Hrs
geometrical shapes and
irregular shapes, cutting
chamfers by gas cutting.

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