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SYLLABUS FOR MECHANIC MOTOR VEHICLE


                                Reference            Professional Skills
                 Duration        Learning             (Trade Practical)                  Professional Knowledge
                                 Outcome            With Indicative Hours                    (Trade Theory)

               Professional  Check &  perform  1 Familiarisation     with   Admission & introduction to the trade
               Skill   115   Measuring     &      institute, Job opportunities  Introduction to the Course duration, course
               Hrs;          marking by  using    in the automobile sector,  content, study of the syllabus. General rule
                             various Measuring    Machinery used in Trade.
               Professional  &  Marking  tools    Types of work done by the  pertaining to the Institute, facilities available-
               Knowledge     (Vernier  Calipers,  students in the shop floor.  Hostel,  Recreation,  Medical  and  Library
               30 Hrs                                                       working hours and time table
                             M i c r o m e t e r ,  (10 Hrs)
                             Telescope gauges,  2 Importance of maintenance  Occupational Safety & Health
                             Dial bore gauges,    and    cleanliness   of   Importance of Safety and general Precautions
                             Dial  indicators,    Workshop. (10 Hrs)        to be observed in the shop. Basic first aid,
                             straightedge, feeler                           safety signs - for Danger, Warning, caution &
                             gauge, thread pitch  3 Practice  operation  of  personal safety message. Safe handling of
                             gauge,  vacuum       different    workshop     Fuel  Spillage, Fire  extinguishers  used  for
                             gauge,      tire     equipment. (05 Hrs)       different types of fire. Safe disposal of toxic
                             pressure  gauge.)  4 Demonstrate  Energy       dust, safe handling and Periodic testing of
                             following  safety    saving Tips of ITI electricity  lifting  equipment, Authorization  of  Moving
                             precautions
                                                  Usage. (05 Hrs)           &road testing vehicles. Electrical safety tips.
                                                                            Introduction  to  road  safety  and
                                                                            Automotive emissions.(08 hrs)

                                               5 Practice using all marking Hand & Power Tools:
                                                  aids,  like  steel  rule  with  Marking  scheme,  Marking  material-chalk,
                                                  spring  callipers,  dividers,  Prussian blue. Cleaning tools- Scraper, wire
                                                  scriber,  punches,  Chisel  brush, Emery paper, Description, care and use
                                                  etc.(15 Hrs)
                                                                           of Surface plates, steel rule, measuring tape,
                                               6 Layout a work piece- for line, try  square.  Callipers-inside  and  outside.
                                                  circle,  arcs  and  circles. Dividers, surface gauges, scriber, punches-prick
                                                  (5 Hrs)                  punch, centre punch, pin punch, hollow punch,
                                                                           number and letter punch. Chisel-flat, cross-cut.
                                               7 Practice to remove wheel lug
                                                  nuts with use of an air impact  Hammer- ball pein, lump, mallet. Screw drivers-
                                                  wrench.(15 Hrs)          blade screwdriver, Phillips screw driver, Ratchet
                                                                           screwdriver. Allen key, bench vice & C-clamps,
                                               8 Practice  on  General Spanners- ring spanner, open end spanner &
                                                  workshop  tools  &  power the combination spanner, universal adjustable
                                                  tools. (10 Hrs)          open end spanner. Sockets &  accessories,
                                                                           Pliers - Combination pliers, multi grip, long nose,
                                                                           flat-nose, Nippers or pincer pliers, Side cutters,
                                                                           Tin snips, Circlips pliers, external circlips pliers.
                                                                           Air impact wrench, air ratchet, wrenches- Torque
                                                                           wrenches, pipe wrenches, car jet washers Pipe
                                                                           flaring & cutting tool, pullers-Gear and bearing.
                                                                           (10 hrs)

                                               9 Carryout Measuring practice Systems of measurement, Description, care &
                                                  on Cam height,  Camshaft use  of  -  Micrometers-  Outside  and  depth
                                                  Journal  dia,  crankshaft micrometer, Micrometer adjustments, Vernier
                                                  journal dia, Valve stem dia, callipers, Telescope gauges, Dial bore gauges,
                                                  piston diameter, and piston Dial indicators,  straightedge,  feeler  gauge,
                                                  pin  dia  with  outside thread pitch gauge, vacuum gauge, tire pressure
                                                  Micrometers. (5 Hrs)     gauge. (12 hrs)

                                               10 Carryout Measuring practice
                                                  on the height of the rotor of
                                                  an oil pump from the surface

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